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20
StartUp
Everyunitisfactorysettodeliverchilledwaterinaccordancewiththestandardoperating
specificationsforthatparticularchiller.Duetovariablesinvolvedwithdifferentapplications
anddifferentinstallations,minoradjustmentsmayberequiredduringtheinitialstartupto
ensureproperoperation.Thefollowingstartupprocedureshouldbe followed insequence.If
troubleisencounteredduringstartup,thefaultcanusuallybetracedtooneofthecontrolor
safetydevices.Thisoutlinecanbeusedasachecklistfortheinitialstartupandforsubsequent
startupsifthechilleristakenoutofserviceforaprolongedperiodoftime.
1. Assurethemainpowersourceisconnectedproperly,thatitmatchesthevoltageshownon
thenameplateoftheunit,andthatitiswithinthevoltageutilizationrangegiveninthe
ElectricalPowerSectionofthismanual.Electricalphasesequencemustbecheckedat
installationandpriortostartup.Operationofthecompressorwithincorrectelectrical
phasesequencingwillresultinmechanicaldamagetothecompressors.Thephasingmust
becheckedwithaphasesequencemeterpriortoapplyingpower.Thepropersequence
shouldread“ABC”onthemeter.Ifthemeterreads“CBA”,openthemainpowerdisconnect
andswitchtwolineleadsonthelinepowerterminalblocks(ortheunitmounted
disconnect).Allcomponentsrequiringelectricpowerarewiredinphaseatthefactory.Do
notinterchangeanyloadleadsthatarefromtheunitcontactorsorthemotorterminals.
Onceproperpowerconnectionandgroundinghavebeenconfirmed,turnthemainpower
on.
WARNING:ItisimperativethatL1L2L3areconnectedintheABCphasesequencetoprevent
equipmentdamageduetoreverserotation.
Note:Themainpowermustbeonfor24hourspriortostartingthecompressortoallowthecrankcase
heatertosufficientlyvaporizeany
liquidrefrigerantthatmaybepresentinthecompressor.
2. Checktomakesurethatallprocesschilledwaterpipingconnectionsaresecure.Openthe
cabinetandfillthechilledwaterreservoirwiththeproperwaterorwater/glycolsolution.
Useglycolwithacorrosioninhibitoronly.SeeTable3(onthenextpage)forrecommended
glycolsolutions.25%glycol
isrecommendedevenifrunningattemperatureshigherthan
25°Ftohelpprotecttheevaporatorfrompotentialfreezing.
3. (EP2WModelsOnly)Checkthecondenserwaterlinestomakesureallconnectionsare
secure.Makesuresufficientcondenserwaterflowandpressureareavailable,the
condenserwatersupplyisturnedon,
andallshutoffvalvesareopened
4. (EP2RModelsOnly)Checktherefrigerantlinestomakesureallconnectionsaresecureand
thataproperevacuationofthechiller,thefieldpiping,andtheremotecondenserhas
occured.
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