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UCR-150L Robotwith PC-E IV controlInstant Access Parts and Service(800) 458-1960(814) 437-6861www.conairnet.comThe Conair Group, Inc.One Conair DriveP

Conair UCR-150L Robot isideal for applications requiringquick, consistent part removal. The robot exchanges signalsvia the SPI interface on the mold m

UGR003/0900 UCR-150L RobotDESCRIPTION 2-3LIMITATIONSChoose Conair UCR-150L Robot when you want a low cost,easily maintained robot. The UCR-150L Robot

UCR-150L Robot UGR003/09002-4DESCRIPTIONMain arm cylindervertically moves the gripperto remove part from moldmachine.Vacuum generatorprovides vacuum f

UGR003/0900 UCR-150L RobotDESCRIPTION 2-5SPECIFICATIONSMODEL UCR-150LPerformance characteristicsMolding Machine Size up to 300 ton Minimum take out t

UCR-150L Robot UGR003/09002-6DESCRIPTIONOPTIONALEQUIPMENTAvailable options include:● Extended strip strokeExtends the kick stroke motion for deep draw

3-1UGR003/0900 UCR-150L Robot ●●Unpacking the Boxes . . . . . . . . .3-2●●Cautions and Warnings . . . . . . .3-3●●Preparing

The UCR-150L Robot comes fully assembled in a singlecrate.UNPACKING THEBOXESUCR-150L Robot UGR003/09003-2INSTALLATIONCAUTION: LiftingTo avoid personal

UGR003/0900 UCR-150L RobotINSTALLATION 3-3CAUTION: Moving the RobotWhen you receive the robot, the swing arm isbolted to prevent movement. Leave the

UCR-150L Robot UGR003/09003-4INSTALLATIONPlan the location. Make sure the area where the robot isinstalled has the following:● A grounded power source

UGR003/0900 UCR-150L RobotINSTALLATION 3-5Drill holes in the stationary (fixed) platen to accept the robotusing the mounting pattern for the UCR-150L.

It is important to record the model and serial number(s) ofyour equipment and the date you received it in the UserGuide. Our service department uses t

UCR-150L Robot UGR003/09003-6INSTALLATIONCONNECTINGTHEROBOTWARNING: Electrical hazardBefore performing any work on this product, dis-connect and lock

UGR003/0900 UCR-150L RobotINSTALLATION 3-7IMPORTANT: Always refer tothe wiring diagrams thatcame with your robot beforemaking electrical connec-tions.

UCR-150L Robot UGR003/09003-8INSTALLATIONSETTINGGRIPPERPOSITIONSet the gripper position before attaching and turning on the airpressure. To set the lo

UGR003/0900 UCR-150L RobotINSTALLATION 3-9Set the strip positions before connecting the air pressure lineto prevent damage to the equipment. To set th

UCR-150L Robot UGR003/09003-10INSTALLATIONAttach the shop air line to the robot at the air line hose con-nection. Air pressure should be 80 PSI workin

UGR003/0900 UCR-150L RobotINSTALLATION 3-11Speed control valves are used to adjust the robot speed as itmoves along the axes. You can adjust the strip

UCR-150L Robot UGR003/09003-12INSTALLATIONVERIFYING THEELECTRICALINTERFACEElectrical Diagrams arein the Appendix.The electrical interface between the

Verifying the InputsThe first four inputs must be verified. The others are optionaldepending on the application.Verify the following inputs as functio

UCR-150L Robot UGR003/09003-14INSTALLATIONMANUALTESTINGIn manual mode you can operate the robot manually using thecontrol buttons. To operate the robo

UGR003/0900 UCR-150L RobotINSTALLATION 3-15AUTOMATICTESTINGBefore placing the robot into automatic operation, the Autosignal from the press must be pr

UGR003/0900 UCR-150L RobotsINTRODUCTION . . . . . . . . . . . . . . . . . . .1-1Purpose of the User Guide . . . . . . . . . . . . . . . . . . . . .

4-1UGR003/0900 UCR-150L Robot ●●Hand Control Features . . . . . . .4-2●●Before Starting . . . . . . . . . . . . . .4-2●●St

The robot control has several features that allow you to inputsetup information, monitor cutting process, and view errors.HAND CONTROLFEATURESUCR-150L

UGR003/0900 UCR-150L RobotOPERATION 4-3The power must be on for any robot or press operations tooccur. Slide the On/Off button on the side of the hand

The LED displays the data you input, the status of the robot,and any error messages. UCR-150L Robot UGR003/09004-4OPERATIONVIEWINGINFORMATIONDuring no

OPERATINGMANUALLYUGR003/0900 UCR-150L RobotOPERATION 4-5In manual mode you can operate the robot manually using thecontrol buttons. To operate the rob

STARTINGAUTOMATICOPERATIONUCR-150L Robot UGR003/09004-6OPERATIONBefore placing the robot into automatic operation, the Autosignal from the press must

You can choose any one of seven different molds, from M01to M07. The control must be in the Stop mode.To choose the mold:Press the Stop button.The rob

Before choosing the various motion sequences, be sure youhave chosen the appropriate mold number (see Choosing theMold, in the Operation section).Deci

UGR003/0900 UCR-150L RobotOPERATION 4-9PROGRAMMINGTHEMOTIONSEQUENCECONT’DUse the Up and Down arrows to move sequentially through the mold sequencepos

UCR-150L Robot UGR003/0900OPERATION . . . . . . . . . . . . . . . . . . . .CONT’DProgramming Home, Grip and Vacuum Positions . . . . . . .4-10Monitor

UCR-150L Robot UGR003/09004-10OPERATIONPROGRAMMINGHOME,GRIPANDVACUUMPOSITIONSAfter choosing the mold number (see Choosing the Mold, inthe Operation se

UGR003/0900 UCR-150L RobotOPERATION 4-11PROGRAMMINGHOME,GRIPANDVACUUMPOSITIONSCONT’DChoose the function and settings you wantfor the mold number liste

UCR-150L Robot UGR003/09004-12OPERATIONYou can monitor the status of all input and output signalsbetween the robot and the injection molding machine.

UGR003/0900 UCR-150L RobotOPERATION 4-13SETTING TIMERVALUESThe robot allows you to set time delays for:● arm movements● part ejection● grip● cycle mon

CHOOSINGTIMERSETTINGSUCR-150L Robot UGR003/09004-14OPERATIONTimerSettingTIM00TIM 01TIM 02TIM 03TIM 04TIM 05TIM 06TIM 07TIM 08TIM 09TIM 10TIM 11TIM 12T

UGR003/0900 UCR-150L RobotOPERATION 4-15ADJUSTINGTRAVERSEMOVEMENTWhen changing to a new mold, the traverse (horizontal) move-ment of the arm may need

UCR-150L Robot UGR003/09004-16OPERATIONRESTARTINGAUTOMATICOPERATIONTo restart the automatic operation cycle when the robot stopsdue to a part/sprue pi

5-1UGR003/0900 UCR-150L Robot●●Maintenance Features . . . . . . . .5-2●●Warnings and Cautions . . . . . . .5-2●●Preventati

WARNINGS ANDCAUTIONSThe UCR-150L Robot models need regular, scheduled mainte-nance for peak performance. Among the features that requiremaintenance ar

UGR003/0900 UCR-150L RobotMAINTENANCE 5-3WARNING: Voltage HazardThis equipment is powered by alternating cur-rent, as specified on the machine serial

1-1UGR003/0900 UCR-150L Robot ●●Purpose of the User Guide . . . .1-2●●How the User Guide is organized . . . . . . . . . . .

UCR-150L Robot UGR003/09005-4MAINTENANCEPREVENTATIVEMAINTENANCESCHEDULETo maintain the best performance, follow this maintenanceschedule.●●Daily❒❒

UGR003/0900 UCR-150L RobotMAINTENANCE 5-5PREVENTATIVEMAINTENANCESCHEDULE❒❒ Checking angle of rotationCheck for correct angle of rotation of the arm

Be sure the main power is disconnectedand the robot is locked out. Always disconnect and lockout the main power source before opening the unit or ser-

6-1UGR003/0900 UCR-150L Robot●●Before Beginning . . . . . . . . . . . .6-2●●A Few Words of Caution . . . . . .6-2●●Identify

IDENTIFYING THECAUSE OF APROBLEMYou can avoid most problems by following the recommendedinstallation, operation and maintenance procedures outlined in

UGR003/0900 UCR-150L RobotTROUBLESHOOTING 6-3ANSWERING ANALARMWhen an error occurs during operation, the robot stops, analarm sounds and the error cod

UCR-150L Robot UGR003/09006-4TROUBLESHOOTINGTHE ROBOTDOES NOTCYCLEThere are several reasons the robot does not cycle. You needto check electrical conn

UGR003/0900 UCR-150L RobotTROUBLESHOOTING 6-5Symptom◆ The mold doesnot close.◆ The mold doesnot open.Possible causeThe arm is not in the fullup positi

THE ARM ISNOTWORKINGPROPERLYUCR-150L Robot UGR003/09006-6TROUBLESHOOTINGThe problems you will see with the arm is that it will notextend or retract pr

UGR003/0900 UCR-150L RobotTROUBLESHOOTING 6-7When the strip is not working properly, it does not move for-ward or backward. You need to adjust the str

UCR-150L Robot UGR003/09001-2INTRODUCTIONThis User Guide describes the Conair UCR-150L Robot withthe PC-E IV control, and explains step-by-step how

UCR-150L Robot UGR003/09006-8TROUBLESHOOTINGCauses for the no horizontal motion are due to switches andair lines. Check switches and check for air lea

UGR003/0900 UCR-150L RobotTROUBLESHOOTING 6-9When the gripper does not grab the sprue, check the solenoid,switches, and the air lines.THE GRIPPERDOES

UCR-150L Robot UGR003/09006-10TROUBLESHOOTINGWhen the vacuum is not working, check settings, air lineproblems, and bad solenoids.THERE IS NOVACUUMSymp

UGR003/0900 CUSTOMER SERVICEAPPENDIX A-1Conair has made the largest investment in customer support inthe plastics industry. Our service experts are av

GUARANTEE/WARRANTY UGR003/0900A-2 APPENDIXEQUIPMENTGUARANTEEPERFORMANCEWARRANTYWARRANTYLIMITATIONSConair guarantees the machinery and equipment on thi

ELECTRICALDIAGRAMSUGR003/0900 ELECTRICAL DIAGRAMSAPPENDIX B-1System ConfigurationPC-E IV Control

ELECTRICAL DIAGRAMS UGR003/0900B-2APPENDIXELECTRICALDIAGRAMSRobot and IMM InterfacePC-E IV Control

UGR003/0900 ELECTRICAL DIAGRAMSAPPENDIX B-3Solenoid and Limit Switch WiringPC-E IV ControlELECTRICALDIAGRAMS

ELECTRICAL DIAGRAMS UGR003/0900B-4APPENDIXELECTRICALDIAGRAMSRelay and IMM InterfacePC-E IV Control

SOLENOIDVALVESUGR003/0900 Solenoid VavlesAPPENDIX C-1CAUTION: Equipment damage hazardOnly manually set and operate these solenoidvalves when the mold

WARNING: Improper installation, oper-ation, or servicing may result inequipment damage or personal injury.This equipment should only be installed, ad

P/D 1IMR004/0800 UCR-150L Robot●●Base . . . . . . . . . . . . . . . . . . . .P/D-2●●Traverse Cylinder . . . . . . . . . .P/D-4●●Valve . . . . . . .

UCR-150L Robot IMR004/0800P/D-2PARTS/DIAGRAMSPARTS/LISTSBase

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-3Ref.A11R1L23467810111314151619202142Part No.20A902020A032120A033120A0071LM25B13020A036120A009120A0111KBM

UCR-150L Robot IMR004/0800P/D-4PARTS/DIAGRAMSPARTS/LISTSTraverse Cylinder

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-5Ref.A263031323334353637404142434445474887252Part No.20A900020A901020A009120A0011DM12181020A002120A003120

UCR-150L Robot IMR004/0800P/D-6PARTS/DIAGRAMSPARTS/LISTSValve

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-7Ref.B736505151-151-2535560-26365Part No.20B9065MR-R1920B0121180MF7180-4E2180-4E1SL-02VC002120B9001SP20B0

UCR-150L Robot IMR004/0800P/D-8PARTS/DIAGRAMSPARTS/LISTSValve Parts

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-9Ref.B2B350545657585973Part No.20B900220B900320B0121BN-4AV43-8AAV-10H3.5JMF1011VG-01SK-401U3-FA1PL6-01JSU

UCR-150L Robot IMR004/0800P/D-10PARTS/DIAGRAMSPARTS/LISTSSlide Base

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-11Ref.118081828384858687888990939495112113Part No.LCS R-5020C001120C002120C003120C0041KBM11-25-2LM25B46DA

UCR-150L Robot IMR004/0800P/D-12PARTS/DIAGRAMSPARTS/LISTSStrip Cylinder

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-13Ref.D15939495969899100103104105106107-2114115116120121122123124130131Part No.20D922020C010110C019210C02

UCR-150L Robot IMR004/0800P/D-14PARTS/DIAGRAMSPARTS/LISTSMain Arm

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-15Ref.D11D2592146148151152153281282283290291292-1292-2293-1293-2294295296Part No.20D9001LD9191PS-05NE10D0

UCR-150L Robot IMR004/0800P/D-16PARTS/DIAGRAMSPARTS/LISTSMain Arm Slide Unit

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-17Ref.D10D11D14D15101102117118131141154280285286287291Part No.20D903120D906020D13-120D922020C0241LM20UU1D

UCR-150L Robot IMR004/0800P/D-18PARTS/DIAGRAMSPARTS/LISTSMain Cylinder

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-19Ref.D11D12120122123124125126127Part No.20D906020D906520A0055D1151D0041D005120D0061D008121D0241PCS-10PGY

2-1UGR003/0900 UCR-150L Robot●●What is the UCR-150L Robot? . .2-2 ●●Typical Applications . . . . . . . . . .2-2●●Limitation

UCR-150L Robot IMR004/0800P/D-20PARTS/DIAGRAMSPARTS/LISTSWrist Flip

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-21Ref.D13D14148153300301302305306307308309310Part No.20D902120D13-1TANSI6PLS-04NV20D047120D044120FC01120D

UCR-150L Robot IMR004/0800P/D-22PARTS/DIAGRAMSPARTS/LISTSWrist Flip Cylinder

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-23Ref.D13D16D17D18200201202203204206302Part No.20D902120D905020D904020D913020D0451DM08121020D019120D02012

UCR-150L Robot IMR004/0800P/D-24PARTS/DIAGRAMSPARTS/LISTSGripper Assembly

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-25Ref.D12Part No.D9191DescriptionAssembly, Gripper, with LS-4Quantity1Gripper Assembly

PARTS/LISTSGripper UCR-150L Robot IMR004/0800P/D-26 PARTS/DIAGRAMS

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-27Ref.D13D14D159899100101102103104106107108109110111112115Part No.D9230D9220D9211D0841D0591D0873D0621D088

PARTS/LISTSUCR-150L Robot IMR004/0800P/D-28PARTS/DIAGRAMSController

IMR004/0800 UCR-150L RobotPARTS/DIAGRAMS P/D-29Ref.35701702703704705706707708709710711712713800803804805806806Part No.SPS-S40-24HC1001HC1011AB6-VKEY-G